Views: 0 Author: Site Editor Publish Time: 2023-11-24 Origin: Site
Manganese nitride intermediate alloy is widely used in the steel industry, mainly used in high-strength manganese nitrogenous steel. At present, a large number of nitrogenous steel research results show that: The introduction of nitrogen in steel can effectively replace the role of nickel, improve the strength and strengthen the corrosion resistance of steel, while the introduction of manganese can increase the solubility and stability of nitrogen in steel, so the manganese nitride intermediate alloy plays an important role in the smelting of nitrogen-containing alloy steel. At present, the market demand of special alloy steel, high strength stainless steel, high nitrogen steel and other products is expanding rapidly, manganese nitride has a broad market prospect. It is important to develop high quality manganese nitride
intermediate alloys.
At present, the nitrogen content of manganese nitride in the market is generally 5.5%-7.5%, in response to the demand trend of high nitrogen manganese nitride in the steel industry, our company developed a nitrogen content of more than 10% of high nitrogen manganese nitride, while in the product composition consistency, impurity content and other aspects of the breakthrough, specifically for the following three
characteristics of the advantages:
1. High nitrogen content: the high nitrogen manganese nitride content produced by our company is higher
than 10%, up to 13%;
2. high uniformity: the high nitrogen manganese nitride content produced by our company is consistent,
and the nitrogen content can fluctuate within the range of ±0.25%;
3. low oxygen content: The flake, powder manganese nitride products produced by our company have low
impurity content, in which the oxygen content can be less than 0.10%.
In view of the above three unique advantages in terms of characterization, the use of high nitrogen manganese nitride produced by our company has corresponding comprehensive advantages compared with other manganese nitride products currently supplied in the market (such as ferric manganese nitride, medium and low nitrogen manganese nitride, silicon manganese nitride, etc.), which are reflected as
follows:
1.alloy cost advantage: Compared with ferric manganese nitride and medium and low nitrogen manganese nitride, the use of high nitrogen manganese nitride can greatly reduce the amount of added, usually the nitrogen content of ferric manganese nitride is 4%-6%, and the nitrogen content of medium and low nitrogen manganese nitride is 5.5%-7.5%, relatively speaking, under the same conditions, the equivalent amount of nitrogen content is obtained in the liquid steel. The addition amounts of high nitrogen manganese nitride were 30%-55% of ferromanganese nitride and 45%-70% of middle and low nitrogen
manganese nitride, respectively.
2.adding alloy process control advantages: the nitriding alloy supplied by the market generally has the disadvantage of uneven nitrogen content, and the deviation range is above ±1%. The use of manganese nitride produced by our company, based on its highly consistent characteristics, is more conducive to the accurate control of the addition amount. Under the constant amount of addition conditions, it is easy to obtain uniform and consistent nitrogen content of molten steel, and it is not necessary to adjust the addition amount accordingly due to the uneven nitrogen content of alloy, Thus, the precise control of the amount of addition can be achieved. The stable process also has the corresponding promoting effect on
the production efficiency;
3. effectively reduce the introduction of impurities, improve the yield of alloy in liquid steel: due to the particularity and superiority of the production process, our company did not introduce new impurities in the production of manganese nitride tablets, powder process, especially in oxygen control, oxygen removal technology has made a breakthrough. At present, the oxygen content of products supplied by the market is generally between 1.0% and 3.5%, too high impurity content will affect the purity of molten steel and then affect the quality of the final steel products, and oxygen into the liquid steel may increase the difficulty of deoxygenation, but also reduce the yield of alloy, such as high oxygen content of ferric manganese nitride, manganese nitride, manganese silicon nitride added to the liquid steel. The yield of manganese and
nitrogen will be reduced simultaneously.
4, the advantages of high nitrogen content and low oxygen content to achieve higher alloy yield, the use of high nitrogen manganese nitride produced by our company as a steelmaking additive, compared with ferric manganese nitride and low nitrogen manganese nitride can be as low as 25%-50% and 40%-65% of the addition amount; Although manganese silicon nitride has a high nitrogen content, it introduces a high content of impurity silicon, and the nitrogen recovery rate added to the liquid steel is also very low (as low as 30%). In addition, manganese silicon nitride added to the liquid steel will react violently and dramatically increase the temperature of the liquid steel, which will affect the service life of heat-resistant materials and
increase additional costs.
The following compares the basic situation of ferromanganese nitride, medium and low manganese nitride,manganese silicon nitride, and high nitrogen manganese nitride in the use process.Among them, the standard addition amount of ferromanganese nitride (nitrogen content 5%) is m, and the standard price of ferromanganese nitride is n, and the advantages and disadvantages of its cost and performance are
comprehensively compared. The list is as follows:
Product | N/% | volume of addition | unit price | total cost | Cost ratio | Comparison of advantages and disadvantages |
ferromanganese | 5 | 1.00m | 1.0n | 1.000mn | 100.0% | |
nitride | High impurity, high | |||||
Low nitrogen | 6 | 0.83m | 1.4n | 1.162mn | 116.2% | oxygen content, low |
manganese nitride | yield, uneven | |||||
Medium nitrogen manganese nitride | 7 | 0.70m | 1.5n | 1.050mn | 105.0% | composition |
Manganese silicon nitride | 28 | 0.75m | 0.9n | 0.675mn | 67.5% | Contains silicon, increasing the cost of auxiliary materials |
High nitrogen | 10.5 | 0.40m | 1.8n | 0.720mn | 72.0% | No impurities, low |
manganese nitride | oxygen, uniform, high | |||||
High nitrogen | 12.5 | 0.35m | 2.0n | 0.700mn | 70.0% | quality saving |
manganese nitride | comprehensive cost |